Stepwise Guide On How to Remove the Steel Toes From Boots

Before giving a step for removing steel toe from your work boot let's take a look at the reasons behind that. One reason could be it hampers your regular footsteps or it could be heavy to move continuously all on a sudden. Or, some says steel toes are dangerous to have inside your work boots.


Let's take a deeper look whether it is dangerous or not? 

Dangers of Steel Toe Boots : Myths or Reality?

If you look up dangers of steel toe boots online, you’re going to find a lot of sites saying it is dangerous. However, these are myths. You should not believe them as not wearing steel toe boots may lead to serious injuries.

Why You Need Steel Toe Boots

If you work in the construction business, warehouse or anywhere there is heavy equipment, there is always the risk of heavy objects falling on them. An object you’re carrying could fall on your feet, or a contraption overhead could fall. With steel toe boots, your feet have protection.

Steel toe boots also protect your feet from sharp objects. Factory workers, miners and construction workers are among those who will benefit from steel toe boots. Regular boot materials are not strong enough to prevent them from piercing through and injuring your foot.

Do Steel Toe Boots Increase Risk of Amputation?

There are a lot of myths about steel toe boots, and one of the most prevalent is it will lead to amputation. The claim is the heavy nature of steel toe boots increases the risk of your feet being injured.

The people at Mythbusters and other scientific experts have proven this claim is false. It is more likely that your feet will be crushed if you don’t wear steel toe boots. Compared to regular boots, footwear with steel toes will give your feet the extra protection necessary in case a heavy object does fall on it.

Dangers of Steel Toe Boots : Test Results

Tests have shown that a guillotine-type toe crusher dropped from 3 feet down with a force of 400 lbs. would only injure the big toe. If the same object is dropped from 3 ft. down with 75 lbs. of pressure, your toes won’t get injured at all.

Other tests showed that most heavy objects are going to glance off the steel toe boots, protecting your feet. With regular boots or shoes, your feet will get crushed. Forget the 400 lb. force, as even a 75 lb. object dropped from 3 feet will crush your toes without sufficient protection.

Steps To Remove The Steel Toes

After having a little bit discussion, if you still want to remove your boots toes then here are the steps to follow.

Stepwise Guide On How to Remove the Steel Toes From Boots

Materials You Will Need

  • Hammer
  • Pliers
  • Shoe glue
  • Razor blade

Step by Step Instructions

  1. Put the boots on a workbench and gather the materials.
  2. Use the razor blade to slice the front of the boot. Make a 4 inch incision at the point where the sole and leather touch.
  3. Carefully pull the pieces apart once you’ve made the cut.
  4. The steel toe should be visible from the incision you made. Get the pliers and use it to grip the steel toe. Make sure the pliers have a strong grip and then pull it out. If the steel toe doesn’t come off, twist the handle back and forth while you pull. Keep doing this until the steel toe comes off.
  5. That’s it, you’re done. If the steel toe is damaged, you can repair it now. Or you can replace it with a new one. Put the new steel toe in and glue the two parts of the shoe. Wait for it to dry and you can wear the boots again.

How to Make Steel Toe Boots More Comfortable

There are only two reasons why you will want to remove the steel toes; either they have been damaged or uncomfortable. If the steel toes have been damaged, you can get a replacement or just buy another pair of boots.

But if the boots are uncomfortable, that is still no reason to avoid wearing them. Steel toe boots provide protection for your feet so it doesn’t get hurt in case a heavy object falls.

Here are some tips to make your steel toe boots comfortable:

  • The right fit: this might seem fairly obvious, but you will be surprised at the number of people who wear ill-fitting boots. Steel toe boots that are too big will be very uncomfortable as your feet will be pressed against the toe box. To avoid this, take a proper measurement of your feet. Steel toe boots are not that different from other footwear. Make sure the measurement is correct.
  • Make allowances for your socks: do the boots slip? You may want to try thicker socks. If the boots are too tight and you’re sure they’re the right size, your socks may be too thick.
  • If your feet are half size and they are not available for the boots you want, go with the next largest size. If you are size 6.5 for example, go for 7.
  • Shoes of the same size don’t always feel the same because of the materials used. Plus there are no size standards when it comes to boots. Just try the boots and if they’re not comfortable, return them and get a refund.
  • Wear the Right Socks: is the sock material suitable for your feet? If you are not comfortable in them, it doesn’t matter what type of steel toe boots you wear.
  • Foot Injury: if your steel toe boots were all right in the past but now your feet ache, determine if it’s the boots or your feet. It could be your feet have an injury and need treatment.

There are other things you can do to make those steel toe boots more comfortable. First of all, you have to wear them in the work environment they’re designed for. If those boots are not meant for hot environments, don’t wear them there. Doing so will only make your feet sweat and ache.

If an object fell on the boots, inspect it for damage. Your feet may not have been injured, but the impact could have damaged the steel toes. Repair or replace them immediately. Damaged steel toe boots don’t offer the same level of protection, and they will be uncomfortable.

​Frequently Asked Questions

Question: Why are steel toe boots uncomfortable?

Answer: The boots are probably too small. Try switching to a bigger size.

Question: Is it safe to remove the steel toes?

AnswerIt is easy to do, but you risk damaging the boots. If something goes wrong, the warranty won’t cover it.

Question: Is it better to repair or replace steel toes?

Answer​it is more practical to replace the boots as they’re not that expensive.

Question: Can I put steel toes on regular boots?

AnswerIt is possible, but the process is quite involved. Also, DIY steel toe boots are not as durable as real steel toe boots.  

Question: ​Is it mandatory that I wear steel toe boots?

​Answer: ​It is mandatory in many countries. But even if your workplace doesn’t require them, it’s better if you wear them for protection.

Question: ​Will a DIY steel toe boot suffice?

Answer: ​Steel toe boots need to meet certain criteria, and it is very difficult to implement even if you know the requirements.

Question: ​Is it true I am at risk of amputation by wearing steel toe boots?

Answer: No. the risk of severe foot injury will be greater if you don’t wear them.


Most of the time, you will only want to remove the toe caps because they’re uncomfortable. Even if you have never done this before, it is possible if you have the right tools. But if your work boots are ideal, this won’t be an issue.